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Lightweight cordless mod

Posted: Tue Nov 08, 2011 11:20 pm
by liquidweaver
Using the circuit here: http://en.wikipedia.org/wiki/Joule_thief

I screwed a AA holder to my TrackClip pro, and it runs well on one 1.2v AA NiMH rechargeable cell. I was able to fit all the electronics inside the clip itself, so the only thing that sticks out is the battery. I measured the current draw, it's about 60mAh, so it ought to run about 2500/60 (about 40) hours per charge if the spec is right on the cell.
[img:right]https://fbcdn-sphotos-a.akamaihd.net/hp ... 7664_n.jpg[/img]

Re: Lightweight cordless mod

Posted: Wed Nov 09, 2011 12:45 pm
by NaturalPoint - Mike
Very nice! I like the 1 battery modification alot.

Re: Lightweight cordless mod

Posted: Fri Nov 11, 2011 6:30 pm
by MaddHatter
very cool man. good job

Re: Lightweight cordless mod

Posted: Wed Feb 22, 2012 9:26 am
by dradecki
Very cool. Any chance you could post a how-to on doing this?

Thanks

Re: Lightweight cordless mod

Posted: Wed Apr 04, 2012 10:30 pm
by liquidweaver
I tore a ferrite toroid off an old motherboard and used some enamel magnet wire (30 AWG), 20 turns on each side.
Make sure you reverse the turns for the sides!
For the transistor I just picked the super common BC547B transistor. You should be able to use just about any small signal NPN transistor though - this is a pretty inexact circuit. I used a 1K resistor on the primary coil, specifically a common 1/4 watt 5% carbon film( see http://goo.gl/ZLXk0 )

If you pick a smallish toroid, you can solder everything up and pack it on the gap in the clip without too much issue.
I was able to use an energizer 1.2v NiMH cell for about a month before it had to recharge... which was good, DCS A10 was hard enough without having to worry about the sensor :)

If you guys need more help, let me know and I might go ahead and post a more thorough guide.

Re: Lightweight cordless mod

Posted: Thu Apr 05, 2012 12:09 pm
by NaturalPoint - Mike
Oh, nice. You packed the joule thief into the existing TrackClip Pro housing?

Re: Lightweight cordless mod

Posted: Thu Apr 05, 2012 1:03 pm
by liquidweaver
Yes. Actually, if there was a lot of interest, this wouldn't be too hard to make en masse as a more legit pcb design.

Re: Lightweight cordless mod

Posted: Thu Apr 05, 2012 1:04 pm
by liquidweaver
Thanks.

Re: Lightweight cordless mod

Posted: Mon Apr 09, 2012 7:49 pm
by Idlemind
This is so cool - I literally cringed when I saw the Trackclip pro was USB. (Mostly because my Belkin USB HUB just died the notorious overheating death) but at least they thought ahead enough to let you piggy back another usb device onto it.

For something that clips onto your head a battery powered version is a no brainer?! I already look geeky enough without even more wires coming off of me lol.

Re: Lightweight cordless mod

Posted: Thu May 10, 2012 12:27 pm
by Ezrem
Did you make any other changes to the wiring of the TrackClip Pro (different/removed resistor), or did you just connect the positive and negative of the Joule Thief in place of the positive and negative from the USB port?